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1936 FORD ROADSTER
[STEEL BODY]

Project started September 24 1998...completed and road tested June 1 2006

Designed and conceived by John St. Germain and a lot of friends over 7 years...Thanks

SPECIFICATIONS:

Filled cowl vent
New old stock firewall
New floor pans, new lower patch panels
Replace all wood in body with metal sub-structures
Replace all wood in doors
Handmade hood, trunk lid, fender skirts, side panels, hood latch, grills on side panels, rear deck, rear fenders lengthened complete grill opening and hood bracing,hinges etc.
New inner wheel wells,with handmade extended rear quarters
Handmade licence plate frame, rear window frame, rear view mirror, taillight bezels, skirt emblems, hood ornament and hupcap centres, and front bumper brackets
Modified wind wing brackets

YEAR AND MAKE OF DONOR CARS:

29 Marmon interior lights and bezels under dash
36 Ford hood side trim on running boards
36 Ford headlight lenses modified to fit 37 Packard buckets
37 Plymouth bumper sectioned 42" to make rear bumper and modified guards
37 Plymouth front bumper, shaved, filled guards,chrome bars,custom mounting brackets
37 Packard stainless trim pieces on skirts with cnc V/8 emblems on replica 38 Lincoln side panel
badges and on passenger and driver`s seat sides
39 Hudson rear taillight lenses, original glass, and hand made stainless bezels
40 Mercury dash shortened to fit wit handmade glove box door for air-ride controls
40 Mercury dash insert with stock gauges 6 to 12 volt converter
40 Ford steering column with locking mechanism and start switch
41 Packard grill modified heavily to fit custom made shell
48 Lincoln trunk buttons for door openers on solenoids
49 Ford turn signal switch
49 Ford dash knobs with custom made dash bezels to match
49 Ford door garnish trim modified to fit over clock on glove box door
50 Meteor stars on middle glove box door for air ride controls and fan switch
50 Ford Crestliner Deluxe steering wheel and horn ring with RF relay for horn
50 Ford interior pillar lights modified for front turn signals with glass lenses...[rare]
51 Ford ash tray handle for pull down on air ride glove box door
52 Cadillac sombrero hubcaps,custom cnc centres and custom made mounting hardware
53 Chevy armrest
57 Olds dash clock bezels modified for rear exhaust tips and molded in lead
Modified headlight rings narrowed and custom fastening system
Handmade brake pedal, clutch and gas pedals, shifter knob, hood ornament
Handmade licence plate frame and light bezel, rear window frame, rear view mirror
Handmade taillight bezels,wind wing spacers,battery terminals.trim clips on R- boards

BODY MODIFICATIONS:

Windshield chopped 2-7/16ths
Post leaned back
Hidden hinges
Custom hood hinges and inner bracing
Custom trunk hinges
Filled cowl vent
Front fenders extended 2 3/16ths of an inch
Front fenders modified to fit Packard grill
Rear fenders extended and rear panel 8 inches
Handmade Trunk lid
Handmade Hood
Handmade skirts
Handmade rear deck below trunk opening
Handmade rear fender extensions
Handmade grill shell opening [6 pieces]
Handmade inner frame for hood strength
Hand made rocker subframes and lower body panels
Entire body braced with 1x1 steel rectangular tubing
Metal work on the car took approx.3 years

CHASSIS SPECS:

1937 Ford chassis boxed
New front and rear crossmembers
Mustang II front end with 4 way independent air bags
Handmade front sway bar chromed
Handmade tow bar chromed..[just in case]
Juice clutch
9" Ford rear end with 373 gears shortened 3 inches
4-bar set up with crossover panhard bar chromed
Sandblasted prepped and painted in Urethane
Handmade front fender brackets chromed
Custom made drive shaft chromed
All Air-ride lines are hard piped
Handmade brake line brackets, fuel line brackets, air ride brackets, e-brake brackets, wiring brackets
Chassis has been C`d in rear
Hand made hard piped ½" steel lines for full flow oil filter system
Custom made and tig welded fittings for oil connections {not available in the market}

MOTOR SPECS:

296c.i. stroker Flathead with 4-1/8th Mercury crank
Full race cam with high lift ratio by Isky
Navarro 3 pot intake
2 Ford 97`s on the outside and Ford 48 in the middle with progressive linkage
Mallory electronic distributor
Stewart Warner fuel pump
65 Mustang Toploader 4-gear with Jeep conversion kit
Block has been relieved, ported, balanced, with Titanium valves and hardened seats
Water pumps shortened ¾" of an inch to fit modified grill and radiator opening
Handmade altenator bracket and PVC system
Edelbrock heads
Jahn`s forged pistons weighted
Flow through oil filtering system hard piped by hand to fit motor configuration
Handmade fuel lines
Fenton headers with center port splitter
Handmade exhaust with compression fittings and powder coated
Handmade exhaust hangers with 2" stainless compression unions
High volume oil pump
Ford truck oil pan
Custom fitted air filter modified to fit
Custom oil breather
Walker heavy duty radiator made for this engines specs
Bottom necks modified 90 degrees to clear sway bar
16" electric fan with sensor
Painted, polished, plated, to achieve reasonable road usage and detail.

INTERIOR AND WIRING:

Custom diamond tufted Swedish leather by Steve Manchee
Stressed Ox blood
Custom made bench bucket by Wayne Edwards
White Stayfast material with black headliner top material
Chopped with folding top by Wayne Edwards
Wood bows modified and stained
Wool Mercedes maroon carpeting
Design by owner and installed with all fabricating by Wayne Edwards

WIRING AND STEREO:

Centech fuse panel
Complete custom wiring by Steve Marsden
All connections and terminals are soldered with heat shrink tubing and harnessed in PVC tubing rated at 105 degrees celsius
Designed and installed with all relays switches and perfect execution
Halogen headlight bulbs
Dual filament signal light and taillight bulbs
4-way flashers
Turn signals
High-beam indicator shows left and right signals when on
12 volt to 6 volt electronic reducer for dash gauges
Main power disconnect hidden
Remote booster for battery cables

ALPINE STEREO:

Alpine stereo 2000 watt system complete with sub-woofers dual amplifiers and tweeters
6 cd changer am/fm
All mounting of components and design by owner
Completely wired by Willy at W.C.Enterprises

BODY AND PAINT:

All metal fabrication and panels by Dave Remian and Brinn
All lead work and hand filing and finishing by Sir Peter Laabs
All final body prep and panel straightening, primer and 1st stage paint by Roy Gibeault
Chassis prep and paint by Painters Edge
Final prep and final paint by Steve Schneider
Hand polished by owner
Chrome by Mayfair plating, Toronto
Paint sponsored by Glassuritz
1st stage chrome by Carl at Queen city plating
Powder coating by Hal Rowe

PEOPLE AND FRIENDS:

1st stage chassis build by owner
2nd stage chassis mods and suspension and interior body mods by Bill Snow @ Snows Hot-rod shop
3rd stage chassis and completion by John Edwards @ Dream Machines Ltd
Assembly of final components and 7 years of support and fabrication and unlimited help by Dave Mainland
Motor built by Mr. Hot-rod...Len Hurley
Hood ornament and wheel disc centres by Richard Fallows
All custom made pedal pads, accelerator pedal, bumper mods, license frame, rear window frame, rear view mirror, side mirrors, taillight bezels, all machining of one off pieces by Carb
Al Webster for all the hard to find pieces.Firewall turn sinal indicator, Packard grill countless clips and things
Interior leather supplied by Steve Manchee
Tom at 400 auto wreckers for bits and pieces
Gary Doucette for help in design and custom ideas
Paul Fernley for giving the extra parts for the Merc dash
Mark Chapman for selling me the car when it wasn`t for sale...Thanks Mark
Peter Laabs for his coach-building finnese and knowledge of fitting doors and so on
Dave Remian for a free chop
Mark Morton at Hop-up magazine for his approval and confidence during the build.
Bill Jagenow for all the info and help anywhere, anytime, anyday, always on call
Rod Akey for the glass treatment on the headlights and windshield
Terry Hayes for the funky taillights
John Edwards for his building and engineering and fabricating skills and always took my
calls when info was needed
Tony Fisher for all the black walnut treatments for the trunk and shifter
Roy Gibeault who spent 8 months on the final body and prep and paint
Mike Kleba for his incredible work with pot-metal amd prep for plating
Chuck and his wife at Mayfair Plating always on time always fair, quality work
John Walton for his Hot-rod help and knowledge and support